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DEVELOPMENT OF POWDER METALLURGY TECHNOLOGY COURSE OF STUDY FOR STUDENTS IN POLYTECHNICS IN SOUTH – SOUTH NIGERIA

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Abstract

Students of the Nigerian polytechnic from the south-south region have insufficient knowledge and  skills  in  powder  metallurgy  technology  for  securing  employment  in the  manufacturing sector.  Stakeholders  blamed  this  on  the  absence  of  detailed  course  of  study  and  scanty theoretical and practical content as contained  in the NBTE curriculum  that was designed  for manufacturing engineering technology students of the polytechnics. Hence, the purpose of this study was to develop powder metallurgy technology course of study for students in polytechnics. In order to attain the objectives of the study, Research and Development (R & D) design was adopted. The total population for the study was 219 respondents; comprising 43 manufacturing Engineering technology lecturers, 79 managers  in powder metallurgy industries, and 97 part– time students of manufacturing engineering technology from south-south Nigerian polytechnics. There  was  no  sampling  because  the  entire  population  for  the  study  was  used  since  is  of manageable size.Six specific purposes, six research questions, and five null hypotheses guided the study. The instrument for data collection was the: Powder Metallurgy Technology Course of Study Questionnaire  (PMTCSQ).  The  PMTCSQ  was  subjected  to  face  validation  by  three Experts (Two from the University, and one powder metallurgy industry professional). Cronbach Alpha  Coefficient method was used to establish the reliability coefficient index in clusters as follows:  instructional  objectives (0.88), content  (0.78), delivery methods  (0.87),  instructional resources (0.76), evaluation techniques (0.89), and the entire instrument (0.84). The six stated research questions were analyzed using mean, and standard deviation; while ANOVA and t – test were used to test the hypotheses at 0.05 level of significance. The results of the findings from the study are: A course  of  study  on   powder  metallurgy  technology  for  polytechnic students  has been developed. The study found five appropriate instructional objectives, 97 items in clusters as content, 109  instructional materials/facilities/equipment/tools  was appropriate for implementation  of  the  developed  course  of study,  20  delivery  methods,  and  19  evaluation techniques were found appropriate and most suited to be included in the developed program. The developed  course of study was certified  valid  for inclusion  into  the mechanical  engineering technology, manufacturing option curriculum of the polytechnics by 10 Experts drawn from the Universities and powder metallurgy related industries. Therefore, the study recommends that to graduate students of manufacturing  engineering  technology option from the  Polytechnic  with adequate  employable  skills  and  knowledge  on modern  materials  processing  technology,  the developed program should be included as a guide to the lecturers and students for teaching and learning purposes of skills and knowledge transfer in powder metallurgy technology. Also the study recommends that powder metallurgy technology should be made to standalone as a single course  in  the  NBTE  HND  designed  curriculum  and  module  specification  in  mechanical engineering  technology,  manufacturing  option of the Polytechnics.  With this the problem of inadequate  employable  knowledge  and skills that resulted in to partial unemployment  of the

Polytechnic graduates will be solved.

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CHAPTERONE INTRODUCTION

Background of the Study

Powdermetallurgy (PM) technology is a component of mechanical engineering technology, which   is   integrated   into   a   coursetitled:Metalformingandheat    treatment    (MEM,   321)in manufacturingengineeringtechnology                                    curriculumofNigerianpolytechnics.The contentofthiscourse(MEM,321),isanchoredongeneral    productionengineering    principles,    where majoremphasisisonconventionalmetallic,andnon-metallicmaterialsproduction                                by theprocessesofmelting,casting,andheattreatment.Thissubject(MEM,321)doesnot provideadequatealternativeinformationforwider                               materialsapplicationintheareasof manufactureofproductsthatcannotbemelted                      or                       difficult                       to meltlikeceramic,floortiles,refractories,heatandelectricalinsulators,and otherutilityproducts.Thestudy ofpowdermetallurgy  technologyinthepolytechnics  in South–  South region where this study was conducted      isstill      treatedwithlevity;            asitisjustmerelylistedanddiscussedasasingletopicfor classroominstructionwithoutduereferencetodetailedtheory andpracticalcontents.

Consequently,    students    graduating    fromthe    polytechnics    in    this    region    as manufacturingengineering   technologists,lackadequate   knowledge  andskillsinpowdermetallurgy technologyduetothe  absence  ofdetailed  course  of  study  toguide  the  teaching  and  learning processes.  The NationalBoardfor  TechnicalEducation(NBTE)curriculumpreparedfor mechanical engineering   students  ofthe   polytechnics   is  yet  to  provide  adequate  employable  skills  in powdermetallurgytechnology      toenablestudentscopewiththe      emerging     materialsprocessing advancementtechnology.This  according to Raymond  (2014)  hasresultedintograduationof  half- baked graduates (Technologists), with incompleteknowledgeon materials processing technology. This is a far cry from  generalaimsandobjectivesofstudyingmanufacturing engineeringtechnology inthepolytechnics. Raymond (2014) conducted a study to investigate the level of engagement and

performance of polytechnic graduates in indigenous and allied industries in South – South and

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South – East geopolitical zones of Nigeria. The findings of the study indicated that among other fields of engineering profession studied, manufacturing engineering graduates with ND and HND from the polytechnics are the least engaged graduates mostly in the bulk materialsreduction and processing industries (beverages,  rock crushing,  powder  manufacturing  and others). Raymond (2014)  further  stated  that  manufacturing  engineering  graduates  of  the  polytechnic  in  the industries are fast losing their jobs for  poor performance  on the job as a result of inadequate knowledge and skills relating to powder metallurgy processes.

The     above     stated     scenariohascreatedpartialunemployment     amonggraduates     of manufacturingengineeringtechnologyfrom  Nigerianpolytechnics.If   nothing  is  done  to   equip polytechnic students with the requisite skills and knowledge in powder metallurgy technology, it will benear impossible to actualizethe Nigeria Oiland GasIndustry LocalContentDevelopmentAct

2010    initiativeand     theNational     AutomotivePolicy(manufacture     of     indigenousvehicle). Theintended   objectivesofthelocalcontentlawintheNigeriancontextare:  to   increase   value-added content,                thereby               contributing                to                national                economic development,transfertechnologyanddevelopmentoflocalknow-how  amongst  others.  Withproper implementationoftheAct,powdermetallurgy  technologywillaidlocalskills,technology  transfer,and use   oflocal   materialsandmanpower   to   manufacture   new   powder   metallurgyproducts   in theareasofconstruction,agriculturalmachinery,machinetools,                                          automobile technology,instrument,computers,   among  others.Thecontinuedinvestmentinmanpower  capacity developmentthroughteachingandlearningofpowdermetallurgytechnologyinthe polytechnicswillsolveunemploymentissueandsustainlocalcontentdevelopmentagenda oftheFederalGovernment                                            ofNigeria.                                            Inorder toachievetheproductionofskillfulandknowledgeablemanufacturing engineeringgraduatesfromthepolytechnics,powdermetallurgytechnologymustbetaught                 in detailtostudents.

PowderMetallurgy            (PM)            technologyis            the            process            of blendingfinepowderedmaterials,pressing             (compacting)              themintodesiredshapesor

formsandthenheating    thecompressedmaterialinacontrolledatmosphereto   bond   the    material together   (sintering).   In   theview   of    Sweet,Brochu,Hexemer,Donaldson,andBishop(2014), powder                  metallurgy(PM)technologyis                   defined                   as                  a fabricationmethodwherethematerialinitspowderform,isboundtogetherata temperaturebelowthemelting                   pointofthemajorconstituents,toformacoherentsolidmass. Powdermetallurgytechnologyaimsatproducingsimple                  andcomplexcomponentswithout therequirementfor    melting   andcasting    processes,andvery    oftenwithouthaving    to   revert toworking  processes  and  fabrication  techniques  ofany  other  kind(Thummler  andOberacker,

1993).  The  meaning  of  powder  metallurgy  technology  given  by Sweet,  Brochu,  Hexemer, Donaldson,  and Bishop  (2014),  is apt and was adopted  as the operational  definition  of the technology      for      this      study.      Powdermetallurgy      technology      consistsgenerallyof fivebasicstepsasprocessesinsequence;whichinclude:   powdermanufacturing   processes,blending or  mixing,compaction,sintering,andoptionalsecondary finishingoperations.  As  a result  of  the wide application of powder metallurgy, some nations have begun to see powder metallurgy as an economic means.

Powder                                                                                               metallurgytechnology playsvitalroleinnationaleconomictransformationofcountriesthat invests hugeresourcesin research- based   study   of   the   technology.   For      instance,India,   France,   China,   Japan,   Germany, Russia,England,andUnitedStates,  haveinstitutionalizedthe study of this technology in bothprivate and public schools,  institutes,    and   training    centers;  and they are doing better  inthe areas ofautomotiveandothermaterialsproduction as a result of theapplicationof powdermetallurgy.This technology (powder metallurgy) can be put into proper application with a sound knowledge in Research and Development (R & D) pattern; and made available to the polytechnics for adoption as learning content. To realize the objective of establishing powder metallurgy technology in the various institutions of  learning (private and public schools) a research and development study like this will first be the guiding step towards establishment and standardization of the programs for teaching and learning process.

Development isthe methodical organization of scientific and technicalknowledgetosatisfy particularsetofobjectivesorrequirements.Hornby,(2015)          defined          development          as anextensionoftheoreticalorpracticalaspectofaconcept,

design,discovery,orinventionofaproductorknowledge.The                           operationaldefinitionfor theconceptofdevelopment                          as                          regards                          thisstudy,is thesystematiccompilationofprovenscientificliteraturesandresultsofanalyticaldata,        with        the objective   of,   developing   suitable   curriculum   (course   of   study),   on   powder   metallurgy technologyforstudentsinthepolytechnics.Theneededknowledgeandskillsto accomplishthispowdermetallurgytechnologycannot            be             actualizedwithoutadoptionof basicResearch and Development (R &D)steps.

R&Disafactfindingengagementthatistargetedatmakingadiscoverythatcan eitherleadtothedevelopmentofnewproductsorprocedures,ortotheimprovementof existingproductsorprocedures.  According to Gall, Gall, and Borg (2007), there are ten serial steps called  R  &  D  steps  in  education:  (a)  Goals  definition  (Needs  Assessment),  (b)  Conduct  of instructional  analysis  (review  of  relevant  literature),  (c)  Analysis  of  learners  and  contexts, (d)Writing  of  performance  objectives  for  the  product  to  be  developed,  (e)  Development  of assessment instruments, (f) Development of instructional strategy, (g) Development and selection of  instructional  materials,  (h)  Design  and  conduct  of  formative  evaluation  of  instruction,  (i) Revision of instruction, and  (j) Design and conduct of summative evaluation.  The adoption of R

&  D  design  in  educational  research  is  targeted  at  the  production  of  educational  program

(curriculum) or course of study to be followed in teaching students in the polytechnic.

Acourseofstudyisaguidewhichdescribes,inwiderterms,thecomponentofa subjecttobetaughttothestudentsorgroupofstudentsinanacademicinstitutionoflearning toenablethemacquireskillsorknowledgeinaparticularfieldofstudy.Forthisstudy,course          ofstudy isdefinedasacurriculumthatdescribestotallearningexperiencedesigned tobedeliveredtostudentsinpolytechnicsto            enable           them            acquireadequateskills inpowdermetallurgytechnology.                        Fora            well-designed            courseofstudyto

produceintendedresults,theremustbe                    w e l l -articulatedinstructionalobjectivestoguide theprocess.

Instructionalobjectivesaretheintendedlearning                                  outcomes,withregardto students’performanceat  theend of a  lecture.  It is  aimed  at  determining  how  much  the students    have    learnt.    Inthe    contextofthisstudy,    instructionalobjectives    aredefinedas presetlearningoutcomes               in       termsofskillsandknowledge,thatstudentsinpolytechnicsare expectedtopossessupon                                        completionofcourseofstudyonpowdermetallurgy technology.AccordingtoNe-Gronlund(2014)itisthecontentofasubject           curriculumthatactually determineshoweffectiveandefficientaninstructionalobjectivewill              bewellattainedduringand afterlearningexperience.

Thecontentofacurriculumisthetotallearning expectationsofthestudents. For  the purpose of this      study,      content      is     defined      as            the      holistic      learningactivities      in powdermetallurgytechnologycourseofstudythatstudentsinpolytechnicsarerequiredto learnbeforegraduationinmanufacturingengineeringoption.Thecontent,  of  the  proposed  course  of studyonpowdermetallurgytechnology,forstudentsinthepolytechnicscanonly                            deliver therequiredknowledge;iftherearebasicinstructional resources.

Instructionalresources  forpowdermetallurgy technology include the physicalteaching,and thetrainingmaterialsand               equipmentrequired               forstudentsandteachers               use toenhancetheprocessofteaching          andlearningof         thepracticalconceptsofpowdermetallurgy technology.AccordingtoLanigan(1999)theappropriateness            ofinstructional            resources employedduringteachingand                learningisaneffective                aid               to                an interactivedeliverymethodofpowdermetallurgytechnology.

Deliverymethod    comprises   principlesand   techniquesused    for   instruction.   In   the contextofthisstudy,deliverymethodsare                    instructionaltechniquesappliedtoteachingand learningprocesses,forthepurposeofimpartingthenecessaryknowledgeandskillsrelated                   to powdermetallurgy   technology  to  polytechnicstudents.To   ascertaintheprogress   or   successof

students  in  polytechnics,instructional   procedures  and  otherinputschanneled  towardsthestudy ofpowdermetallurgytechnologymustbeappropriatelyevaluated.

Evaluationtechniqueisamethodofvaluejudgmentfor          anobject,situationand,or          an intendingprogramoflearningprocessandproduct.For       this       study,the       definition       given bySilberman(2006)  was  most  appropriate.Silberman  (2006)  notedthatevaluationisthe  processof information    gatheringandtreatment    necessarytomakeadecisionfortheentireteachingandlearning outcomeonaparticularsubject.To  effectively judge the value of any developed program, certain indices such as the targeted  socio-demographic  variables must be investigated to ascertain the level of gainful influence they have on the proposed population for the study.

Socio–demographicvariablesaregroups orsubjectsdescribedby itsorigin, development, and behavior    in   a   segmented    population    characteristics.    IntheviewofAdler,Epel,Castellazzo andIckovics(2006),demographiccharacteristicsinclude:age,gender,placeofresidence,

ethnicity,religion,educationallevel,    employmentand   marital   status.Demographicvariables   are whatmay                       possibly                       affecttheresponsesofthe                       respondent groups(manufacturingengineeringtechnology lecturers,powdermetallurgyindustrymanagers,andfinalyearHND                students’ofthepart–time studiesofmanufacturingengineeringtechnologyoption)onthedevelopmentofpowder metallurgytechnologycourseofstudyfor  studentsin polytechnics. These groups (stakeholders) were chosen  as  the  respondents  because  the  powdermetallurgyindustry   managers   willprovide  the industrial    practical    knowledge    and   skills    for   the    students.Thelecturers    will    teach thetheoriesandpracticesofmaterialsprocessing  technology,  while  the  final  year  students  of the part–time program were selected because of preliminary knowledge on PM technology acquired in the  National  Diploma  (ND)  program,  and on-the–job  training  courses  in their  respective industries. The theoretical frameworks in a study are capable of directing the subjects towards an intended procedure for adoption in development of a package by the researcher.

In order to ascertain the knowledge and skills level of students in the field of  powder metallurgy  technology,  a  preliminary  investigation  by  oral  interview  was  conducted  by the

researcher using 120finalyearstudentsinregularadmissionofthemechanicalengineering technology; manufacturing option of NBTE-accredited polytechnicswithintheregion.  The interview questions were centered on the proposed content scope of the course for the powder metallurgy technology. The findings of the investigation indicated that students of the  polytechnics within this region lack  adequate  knowledge   and  skills  on  PM   technology.   The  respondents   testified   that thetechnology wastaught with incompletelearning experiences (curriculum) and materials.

Statement of the Problem

Polytechnicinstitutionsareexpectedtoteachsaleableskillsinpowder                     metallurgy technology;whichisoneoftheleading   fabricationtechniquesinmaterialformingandheat   treatment offormed  products.  Regrettably,  graduates  from  Nigerian  polytechnic  system  lackadequate employablepracticalskillsandknowledgeforadvancementinthe fieldofpowdermetallurgytechnology.Thisproblemwasobservedwhenpolytechnicstudents aresenton industrial trainingand whengraduates are employed inpowder metallurgy industries. They cannotexecute  given taskswithoutsupervisionanddirectionof anotherprofessional.  This is because  of  lack  oftechnical  know-how  as observed  by  Raymond  (2014)  in a study which investigated  the  performance  level  of  polytechnic  graduates  in  the  industry.Corroborating thisfact with findings of the preliminary needs assessment for this studyChukuma (2013)reported that feedback from  variouspowdermetallurgy  industry practitioners in the polytechnics across Nigeriaindicates   that   Higher   National   Diploma   (HND)graduates   of   themanufacturing engineering   technology   option   do   notpossess   adequate   skills   in  the   field   of   powder metallurgytechnology.            They           require            further            intensive            training engagingtheminfulltimeoperations.Thedeficienciesobserved  in  the  graduates  performance  is asaresult                  ofadvancement                  inmaterials                  application                  and processingtechnology,whichhasgonebeyondtheconventionalmetalmeltingandcasting             they arefamiliarwithinmetalformingandheattreatmentcurriculumtowhichpowder             metallurgyis introducedjust as asingletopic.

Thepowdermetallurgypractitionersblamedthisincapacity         on          absenceofdetailed standaloneprogram   onpowdermetallurgytechnologytoguidethelecturers,   workshops/laboratory technologists    and    the    students    through    theprocessofteaching,    andlearning.Thescanty contentandinadequatepracticalorientationonpowdermetallurgy technology,ascontainedintheNigeriapolytechniccurriculumandmodulesspecifications formechanicalengineeringtechnology,manufacturingoption,asprovidedby                  theNational BoardforTechnicalEducation(NBTE)seemtocontributeto              this               skill               gap toalargeextent.Thissituation                hasledtopartialunemploymentofmanufacturingengineering technology           graduatesofthe           polytechnicsinthelabormarket.Thusitbecomespertinentto ask:whatguideshouldbe

developedtoassiststudentsaswellaslecturersinstudyingpowdermetallurgytechnology                  in thepolytechnics?

Anurgentsolutiontotheseproblemswillbetodevelopadetailedprogram on  powdermetallurgy technology                      with                       adequateskillsandknowledgethat willbe usedasaguidetoteachpolytechnicstudentsrelevantpracticalskillsto enable them compete  favorably with their counterparts around the world. Therefore, the problemthat thisstudyintends to tackle is that the NBTE curriculum forMechanical Engineering  technology,  manufacturing  option does, not       have       a       separate       program       on       powder       metallurgytechnology.        It doesnotprovidestudentswithadequate

employablepracticalskillsandknowledge,ongeneralmaterialprocessingtechnologyto    earn    them fulltimejob in anypowdermetallurgyindustry.

Purposeof the Study

The purposeof  this  studywas  development  of powder  metallurgy  technology  course  of study  for  students   in  polytechnics   in  South–south   Nigeria.   Specifically,thestudysought   to determine:

1.        Instructional objectives for thepowdermetallurgytechnologyprogram.

2.        Content forthepowdermetallurgytechnologyprogram.

3.        Instructionalresourcesforthepowdermetallurgy technologyprogram.

4.        Deliverymethodsforthepowdermetallurgytechnologyprogram.

5.        Evaluation techniquesfor thepowdermetallurgytechnologyprogram.

6.        Validity of the developedprogram.

Research Questions

The followingresearchquestions wereformulatedto guidethestud y:

1.        Whataretheappropriateinstructionalobjectivesforpowdermetallurgytechnology program?

2.        Whatisthe appropriate contentforpowdermetallurgytechnologyprogram?

3.        What are the appropriateinstructional resourcesfor powdermetallurgytechnologyprogram?

4.        Whatarethe appropriate deliverymethodsforpowdermetallurgy technologyprogram?

5.        What   arethe   appropriateevaluation        techniques    for   the       powder       metallurgy technologyprogram?

6.        What are the comments  of the validates on the developedpowdermetallurgy  technology program?

Hypotheses

Five null hypothesesformulated to guidethe studyweretested at 0.05 level ofsignificance.

HO1: There is no significant difference in mean ratings of part-time students, lecturers, and Managers  on   appropriateinstructionalobjectivesforpowdermetallurgytechnologycourseof studywhenanalyzedaccordingto  the respondent groupings.

Ho2: There is no significant difference in the mean responses of part-time students, lecturers,

and managerson appropriate content for the powder metallurgytechnologyprogram when analyzedaccording toage.

HO3: There is no significant difference in the meanresponses of part-time students,  lecturers, and   managers    on   appropriate    instructionalresourcesfor    the   powder    metallurgy technologyprogram whenanalyzedaccordingto educational qualifications.

HO4:  Thereisno  significantdifferenceinthemeanresponsesofpart-time   students,  lecturers,   and managers  on  appropriatedelivery  methodsforthepowdermetallurgy  technologyprogram whenanalyzedaccording to work experience.

HO5:   Thereisno  significantdifferenceinthemeanresponsesofthe male  and  female  respondents on appropriate evaluation techniques for thepowder metallurgytechnologyprogram.

Significanceofthe Study

Theresultsofthestudy      willbebeneficialtoautomobile      manufacturingindustries,newand oldemployees     of    powdermetallurgyindustries,     Lecturers and studentsofmanufacturing engineeringtechnology,NBTEcurriculumplanners,FederalMinistryofEducation,people     ofsouth– south region ofNigeria, future research and societyin general.

Findingsfromthisstudywillbeofbenefittoautomobilemanufacturing             industries.Thisis because  the  knowledge  and  skills  gained  from  the  developed   package   by  graduates  of manufacturing  engineering technology from the Polytechnics  will be applied mostly in auto– manufacturing  industries.  With  this,  procedural  mistakes  and  costly  errors  in  production operations  in powder metallurgy will be  eliminated,  thereby increasing the chances of profit making margin for the industry.

Apart  from  automobile  manufacturing  industries,  the  developed  program  will  be  of benefit to powder metallurgy industries, because the subject content of the program documents step–by– step related skills in all aspects of powder metallurgy (powder  production, pressing, sintering secondary finishing operations and powder and compacts characterization) which could

be adopted as a standardized job description to be followed in sequence by all staff in production operations for improvedworkefficiency.

Also,  the  developed  package  can  serve  as  a  training  (resource)  material  for  powder metallurgy industry training facilitators because a simple and clear self-instructional objectives, content, materials, method and evaluation criteria have been developed as procedures and process to be followed in the manufacture of automobile–parts and any other related material. The auto manufacturing  industries  can  access  the  knowledge  and  skills  in  this  course  of  study  by meaningful engagement  of polytechnic  HND holders of  manufacturing  engineering technology that have been trained through this developed package.

The study will be useful to lecturers  inpolytechnics  and other related  Vocational  and Technical  institutions  and  instructors  who  specialize  in  production  engineering  technology. ManylecturersandinstructorsteachingMetal    Forming    and    Heat    Treatment    processes    in Nigerianpolytechnicsarenottrainedin                                    modernpowdermetallurgypracticesand processes.So,theseinstructorshavelittleorno  knowledgeofpowdermetallurgy   technology  toequip thestudentswith the requisite skills that  will enablethemfit  into competitivegloballabormarkets.  The use of the developed package by the lecturers and instructors as an instructional guide in the process  of  teaching  and  learning  of  manufacturing  engineering  option  in  polytechnics  will enhance effective and efficient teaching of powder metallurgy technology. Theinformationrelated tothiscourseofstudy  will get  totheinstructorsand  lecturersthroughthe  process  of teaching  the subject content of the manufacturing engineering technology curriculum for thepolytechnic.

The study willbe of great benefit to manufacturing engineering technologystudents in the polytechnics  because  the content of the developed  program  is simple and it  encompasses  all aspects of the technology. It will therefore facilitate student’s accesstoquick knowledge and skills transfer,comprehension,   and  assimilationduringclassroomlearningand  practical  sessions.  With this      the      students      will      be      better      equipped      forglobal      competitiveness      in powdermetallurgytechnologypractices.

The   findings    of   this   study   will   be   beneficial    to   Vocational    andTechnical Educationcurriculumplanners,mostespecially      National      Board      forTechnical     Education (NBTE),intermsofpolicy    development,    implementation    and    modification    forMechanical Engineering  technology curriculum,  manufacturingoption.  The  adoption  of the findingsof  this studywill  broaden  the  knowledge  and  skills  content  for  a  holistic  and  modern  manufacturing technology    practices    of    Polytechnic    education.The    NBTE    will    access    information onthiscourseofstudy  by collaborating  withtheinstitutiontowhichthisresearchisdomiciled and the researcher on consultation basis.

The Federal Government through relevant agencies will benefit on the findings of the study in terms of students and material, facilities, equipment, and toolsneeds ratio requirements for    settingupa    powder    metallurgytrainingprograms,centers     and     course     development forpolytechnic students.

ThepeopleofSouth–SouthregionofNigeria:Edo,Rivers,Akwa–Ibom,Delta, CrossRiver,  and Bayelsa      states     that     are     endowed      with     several      untappednaturalresources      as mentionedinthebackgroundofthisstudywillbenefit                                immenselyfromthestudy.For instance,thepeopleoftheregionare      involved     inlocalindustrialization,where     privateindustries engageinthecrushing              ofthesesolidrawmaterialstofinepowderforthemanufacture              of productslikevim,brake         pads,tile,         facepowders,animalfeeds,and          soaps,amongothers. Themanufacturingoperationsusedinconverting                         thebulkrawmaterialsintofinepowder particles,thensubsequently                   intoproducts,arepowdermetallurgyprocesses.Thefindingsof thestudywill reveal more efficient and effective ways of powder manufacturing and processing which              can             be              adopted              for              the             purpose              of strengtheningandencouragingtheseindustrieswithintheregion. Theinformationcontainedinthiscourseofstudywillreachthe peopleoftheregionthroughperiodicseminars,andtrainingworkshopswhere participantswillbetrainedontheprinciplesofpowdermetallurgy technology.Again,the  people of the

region  can  be  trainedby     the  graduates  of  the  Polytechnicsthrough   direct  application  of thetechnology onprivate ventures as a means of livelihood.

The  knowledge  and  skills  acquired  by  Polytechnic  students  through  the  developed powder  metallurgy  technology  program  will  enable  them  secure  job  in  both  local  and international markets. Hence, the findings of this study will help in tackling the challenges of youths’ unemployment which is often associated with lack of skills. This will in turn reduce the number of dependent youths and also check crimes in society.

This   studywill   benefit   society,   since   the   main   purposes   of   powder   metallurgy technologyare purely to fabricate intricate parts of machine that are; cost effectivewithminimized resources wastage. This means that, the findings of thestudy will go  a long way in addressing problems            ofexpensive,            inaccurate,            defective            and            unreliableauto- partsmanufacturedandbroughttothemarket.Apart

fromthat,thistechnologywillequallybeusedinsolvingsome                                publichealthrisks.For instance,theautobrakepadswhichisnowfound            to             behazardousbecauseofthepresenceof asbestosdust,isnowbeingreplacedwithlocalmaterialsthroughtheprocessesandprinciples ofpowdermetallurgytechnology.Thegeneralpublic           willbeinformedby           directapplication ofthetechnologyformanufactureofproductsthataffectsthemdirectlybythegraduatesof

thepolytechnics.Periodicseminarsandtrainingworkshopswhere                       peoplearetrainedonthe principlesoftechnologycouldalsobeasourceofinformation tothegeneral public.

Thefindingsofthisstudy     willbeofgreatbenefittofutureresearchersasinformation     gathered from   the   study  will   form   basis   for  further   studies   on  powder   metallurgy   technology. Researcherscan      access      informationon      thiswork      oncompletion      through      internet andUniversityofNigeria, Nsukkalibrary.

ScopeoftheStudy

This  study    was  delimited  to  the  development  of  programon  powder   metallurgy technology that has five topics as its subject content for the entire program in  the following

order:  powder  manufacture,   powder  preparation  processes,   sintering,   secondary   finishing operations, and powder and powder compacts characterization. Instructional objectives, content, materials/equipment/tools, delivery methods, and evaluation techniques was determined for each of the selected topics that constituted the developed program.

ThestudycoveredallthesixstatesofSouth–Southgeographicalzones           ofNigeria,namely: Rivers, Akwa-Ibom, Cross River,Edo,Delta,and Bayelsastate respectively. This geographical area has  eighteen  NBTE  accredited  polytechnics  and  associate  institutions,  and  Seventy  Nine identified registered powder metallurgy industries as at the period of this report. But only four polytechnics   (Auchi  polytechnic,   Delta  State   polytechnic,   Rivers  State  polytechnic,   and Petroleum Training Institute, Delta State) offer courses in Manufacturing Engineering technology that  was  covered  and  all  the  identified  powder  metallurgy  industries  within  the  zone  were captured.


This material content is developed to serve as a GUIDE for students to conduct academic research



DEVELOPMENT OF POWDER METALLURGY TECHNOLOGY COURSE OF STUDY FOR STUDENTS IN POLYTECHNICS IN SOUTH – SOUTH NIGERIA

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